Transform your sandwiches with a smoked bologna recipe featuring a simple yet flavorful mix of brown sugar and BBQ sauce. This combination creates a caramelized exterior, adding a delicious twist to your classic bologna sandwich.
5 from 2 votes
Prep Time 5 minutesmins
Cook Time 3 hourshrs
Total Time 3 hourshrs5 minutesmins
Ingredients
1 4kgbologna chub
3 to 4tablespoonsyellow mustard
½cuppacked brown sugar
¼cupBBQ rub
Instructions
Preheat your smoker to 225f.
Meanwhile, prepare the bologna chub by scoring 1/4 - 3/8" cuts into the outside. This can be done in a checked or crosshatch pattern. These score marks will help to hold rub on the bologna, they will also spread open during cooking allowing better smoke penetration.
Rub the entire chub, including ends with 3 to 4 tablespoons yellow mustard.
Mix the ½ cup packed brown sugar and ¼ cup BBQ rub in a medium bowl, then sprinkle it on the bologna. Avoid rubbing at this point, as too much handling will pull the rub off the bologna.
Smoke the bologna directly on the grate for your smoker at 225f for 3 - 4 hours, or until the rub is a deep brown and crispy.
Remove the chub from the smoker and allow it to cool on a cooling rack for at least a few minutes before slicing.
Notes
Storage:
Smoked bologna will keep in your fridge for 4-5 days.
If you need longer-term storage, you can either slice the chub into smaller chubs or use a meat slicer to make sandwich slices and freeze in reasonably sized portions. Vacuum sealed bologna will keep in the freezer for 6-12 months.
Batch information:
This recipe can be halved or doubled, easily!We used a 4 kg bologna chub (nearly 9 lbs, for our American friends). This makes A LOT of smoked bologna, but somehow it always disappears. Between gifting chunks to friends and family to the kids' lunches, it gets eaten